
burning out in the first part of the sintering zone. The amount of fuel for heating up the plant depends on the plant size and should be 500 to 1000 l/h at the beginning of heating up. Rotation of the kiln during heating up with auxiliary drive, beginning with the cold condition: Time Rotation After ca. 3 hours 180
[email protected]Rotary Kiln Heating Up. Dear Sirs, Could you tell me how it is better to heating up the kiln .Is it ok to increase the temperature very fast in first 2 hours or it is ok to increase the temperature slowly.Could you give me an exemple for a good heating up with Heavy Oil and Gas
Cycling is simply the heating up and cooling down of the rotary kiln. Each time the rotary kiln is heated, the refractory expands with the drum, and as the kiln is cooled, the refractory retracts. If a kiln is constantly being turned on and shut down, the refractory can easily become stressed, resulting in cracks
In a direct-fired rotary kiln, the burner is situated inside the kiln body, that is, inside the reaction chamber. The material is heated directly by the burner flame and the stream of
Heat setting involves bonding a heat resistant core mineral with another, less heat resistant coating material. Unlike an unheated coating process, here, a rotary kiln heats the coating material to just below liquefaction point, allowing it to coat the heat resistant core more evenly and more securely
rotary kiln operations. Regardless of rotary kiln size or configuration the basic principles outlined in this manual govern the reliable operation of every rotary kiln, calciner, dryer, incinerator, digester and cooler application. For questions or problems with your specific application please contact North
lining of rotary kilns that are used to improve heat transfer. The first feature is a set of lifters that are installed in the cold end of the kiln, usually just downhill from the chains. Lifters mix the lime mud and expose it to the hot gases. Discharge dams are usually located at the hot end of the kiln and cause the lime to pool behind the
the cement rotary kiln have been investigated individually in the past.3-5 Ghoshdastidar and Anandan Unni presented a steady-state heat transfer model used for drying and preheating of wet solids with application to nonreacting zone of a cement rotary kiln.6 The zone method and the
China Industry Rotary Kiln Euipments for Cement Plants, Find details about China Rotary Kiln, Rotary Kiln Equipment from Industry Rotary Kiln Euipments for Cement Plants - Henan Hongke Heavy Machinery Co., Ltd
Rotary Circle Rotating tunnel kiln Rotary tunnel kiln, referred to as turning kiln which is improved and upgraded from traditional tunnel kiln. Its biggest characteristic is the adobe still while the kiln body of rotary movement. Kiln body are all steel structure,the circular orbit,once upon a time,in turn, divided into the dry period, preheating section, after roasting,cooling,heat
Rotary kilns are traditionally large steel pipes, several meters in diameter and up to 100 m in length (in larger facilities, however, kiln lengths of over 100 m are not uncommon). To protect the steel from intense heat, however, each kiln is lined with bricks composed of refractory material, which is typically a blend of various ceramic compounds
Rotary kilns can be heated directly or indirectly depending on the requirements of the processes. In indirectly heated rotary kilns, the contact heat transfer from the covered wall to the covered solid bed is dominant. Contact heat transfer also contributes up to 20% of the total amount of heat transfer to the
Waste Heat - Biogas SIZE | Up to 15’ diameter x 100’+ DIRECT-FIRED KILNS Direct-fired rotary kilns offer efficient processing for high temperature applications. A direct-fired rotary kiln heats material by passing the combustion gases through the rotary kiln. The combustion can either occur in a com
Rotary Kiln The rotary kiln is 13.0 feet in diameter inside the shell and 36.8 feet in length, and rotates in the range of 0.07-0.6 rpm. Nine to twelve-inch thick high-alumina brick refractory lin-ing protects the shell. The kiln is designed to operate with a maximum flue gas temperature of 2400 F at the discharge end
To facilitate a smooth and quick start-up of a rotary kiln, a Fuzzy Logic Control system is proposed, the principal feature of which is to mandate control actions to decrease the specific heat consumption along a straight line from an initial high value to a steady-state value established for the kiln, and then to switch over to an existing steady-state fuzzy logic control mode
A. A Boateng, in Rotary Kilns (Second Edition), 2016. 10.4 The Cement-Making Process. Rotary kilns are synonymous with cement making, being the workhorses of this industry. There are many types of rotary kiln arrangements for producing cement clinker with each incremental design goal aimed at improving energy efficiency, ease of operation, and product quality and minimizing environmental
Kiln heat up time. There is an old rule of thumb for the kiln heat up time that we adhere to when having a short stop on a kiln line. The heat up will be 1/4 of the downtime for a stop 24hrs. However, there is another heat up schedule which requires the kiln to be heated up according to a temperature gradient referrenced to either the Burning
Rotary Hearth Furnaces offer several advantages for the continuous heating and heat treatment of Steel, Iron and Titanium. The Rotary Hearth Furnace concept can also be provided with forced air heating and recirculation for metals such as aluminum that are heat treated or pre-heated in a
The gas fuel rotary kiln also adopts the open flame combustion mode and has the characteristics of high heating speed. Gas-fired rotary kiln Analysis of Different Types of Fuel in Gas-Fired Rotary Kiln. The calorific value of coal gas is low, generally 5400kJ/m 3, and
The rotary kiln of indirect heating is a cylinder rotating on bearing rims mounted on the frame and covered by a fixed case where hot gases are pumped during the kiln operation. These gases heat up the outer surface of the rotary cylinder when touching it and provide transmission of heat to the processed material without any direct contact with it
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